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Level 4000

Level 4000

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Level 4000 Description

The Level 4000 Automation system provides an industrial Personal Computer (PC) running an industry standard Supervisory Control and Data Acquisition (SCADA) package. Providing all of the facilities of the Level 3000 system, the PC provides a high resolution full colour touch screen interface, allowing the control and visualisation of operation, the configuration, the settings of the parameters and maintenance and diagnostics. It provides a robust and reliable automatic operation. Incorporating a high level PLC controller, the Level 4000 Automation system is designed with the facilities required to provide up to 200 repeatable automatic cycles using the PC for operator interface.

The package incorporates an intuitive menu structure, allowing up to 10 different user levels which can be integrated with MS Active Directory. The levels are individually configurable, with the lower levels allowing simple operations with the higher levels allowing full configuration of the operating parameters and system settings.


  • Allen Bradley and Siemens based architecture
  • Mounted in IP65 stainless steel enclosures
  • Simple maintenance procedures
  • Industry standard components and methodology


  • Historical Archiving
  • Trending
  • Web Access
  • 21CFR11 Compliance
  • Server/Client Architecture
  • Networking
  • OPC, SQL, ODBC, OLE-DB Integration
  • Downtime Monitor (for OEE)
  • Dual redundant hot-swap configuration


Enclosure Material: Stainless steel (other materials available on request)

Temperature range: 5°C to + 50°C

Operating Voltage: 230VAC or 400VAC (24VDC control)

Hardware: Allen Bradley and Siemens PLC. 15" Industrial PC with touch screen interface

Reporting: Printed records and 21CFR11 electronic records and batch reports.

Operator Interface: 15" colour graphical industrial PC touch screen (also available with 17" or 21")

Operations/Recipes: 200

Additional Operator Positions: Remote PCs, ethernet enabled devices

Parameter Setting Method: From PC or remote control

Number of HMI Screens: >60

Manual Operation: From PC mimic diagrams and output/input page on PC

External Interfaces: Digital, Analogue and Messages, hard wired, ethernet and Profibus

User Passwords: Yes

Data Recording: Printer, electronic records, batch reports

Documentation: Advanced

Validation: Advanced

ControlSuite™ Levels